Chemical Handling Equipment

SUPERIOR AUTOMATION CHEMFLOW DELIVERY SYSTEM

 BSDS_System_web2

STANDARD FEATURES:

  • Cabinet Material
    • White Polypropylene (Standard)
    • FM 4910 Approved Materials (optional)
    • 304 Stainless Steel with a # 4 Brush Finish
  • Cabinet Configuration
    • Single Drum (1 gallon to 55 gallon)
    • Dual Drum (55 gallon) 
  • Control System
    • PLC control with Intuitive Touch Screen Interface
    • Multiple viewing screens for process setup, run, and maintenance
    • Multi-level password protection (operator, engineering, maintenance)
    • I/O Diagnostics
    • Standard and Customized Tool Interfaces available
  • Switching or non-switching systems
  • Local valves
  • Pneumatic pump (pump size depends on application)
  • Pump isolation valves
  • DI water flush and N2 purge to clean and clear lines
  • Heavy duty roller section for drum removal                           
  • Drum retaining straps
  • Ventilated and monitored chemical compartments
  • Light tower to show cabinet status
  • Double contained bulk head for chemical lines
  • All Teflon plumbing lines and valves
  • Purged and monitored electrical compartment
  • Automated or manual control
  • EMO button (emergency power off)
  • Safety Interlocks
    • Secondary containment leak detection
    • Photohelic exhaust monitor
    • Independent door sensors
    • CDA pressure switch
    • N2 pressure switch
    • Liquid level sensing system with alarms
  • Facility Connections
    • Exhaust Collar:
    • N2 Supply: ½” FNPT
    • CDA Supply: ½” FNPT
    • Chemical Line: 1.5” secondary, ½” primary

 

OPTIONS

  • Bulk Chemical Control and Management System
  • Filter chamber with isolation valves
  • Sample ports
  • VMB (valve manifold box)
  • Day tank with recirculation loop
  • SEMI Complance/3rd Party Certification
  • Self closing doors with internal release latches for operator safety
  • Seismic brackets (L or Z style)

 

BULK CHEMICAL CONTROL AND MANAGEMENT SYSTEM

 Control System

  • Mitsubishi FX series PLC (one for each CDU, and one for each OCP)
    • Monitors and controls all process functions
      • Turns pump on/off
      • Open/closes valves
      • Centric chemical monitoring for individual tools
    • Monitors and controls all alarm conditions and safety monitoring points
      • Photohelic exhaust monitor
      • Level sensors for chemical drums
      • Leak detection
      • Misc. interlocks (CDA, N2, Door)
    • Data logging to host PC via Ethernet network
    • Alarm screen with system reset)
    • 5.7” Touch Screen Interface (one for each CDU, and one for each OCP)
    • Multiple viewing screens for process setup, run, and maintenance
    • Multi-level password protection (operator, engineering, maintenance)
    • I/O Diagnostics

 Management System/Data Server

  • Dell Precision or equivalent
    • 1 Gb system memory
    • Two hot swap 80 Gb SATA hard drives
    • Raid 1 Mirror and fault tolerance
    • Window XP OS
    • 10/100 Base T Ethernet
  • Web Server allows remote monitoring via Intranet/Internet
  • Stores information to SQL server database
  • Monitors all signals coming from the OCP’s
  • Sends control signals to appropriate CDU
  • Collects all process events and alarms
  • Page/e-mail notification on user specified alarms and events (configurable page lists based on day of week and shift)